Short Shaft over Slag Pit

October 9, 2011
DARC Smelt Team, Neil Peterson recording


The furnace was our standard short shaft type, roughly 25 cm interior diameter, 70 cm total height.
Walls were clay and straw cobb, about 8 cm thickness.
Fuel was hardwood charcoal (mainly oak) graded to .5 through 2.5 cm diameters.
Air volume via the tuyere (set at 20 cm above base) was roughly 800 litres per minute.

Holes were drilled through the furnace walls at roughly every 10 cm, starting at 10 cm above the interior base.
Measurements were taken using an industrial quality digital pyrometer (HH12B from Omega equipped with standard bare metal type K thermocouples).
The probes were inserted roughly 5 cm beyond the interior surface of the furnace wall.
Measurements were taken roughly every hour over the course of the smelt event.

Because the probes did not reach into the central core of the furnace, there is every possibility that the central furnace temperatures were even higher than what was recorded.
Our thermocoples failed (melted!) at roughly 1350 C. On several recordings, this temperature was reached.

Time Elapsed base tuyere plus 10 plus 20 plus 30 plus 40 top
    10 cm 20 cm 30 cm 40 cm 50 cm 60 cm 70 cm
12:06 :06   653 890 749 579 343  
13:05 1:05   1042 1335 1300 1145 1002 610
13:50 1:50 328 1051 plus 1350 1195 1189 1014 660
15:12 3:12 995 1226 1268 1293 1128 1011 608
16:32 4:32     1124 1265 * 909 700 719