EVENT |
Date |
October (28) 2023 |
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Description |
Pluse Air test 2 |
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Goal |
Sliding gate / pulse air effects |
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Team |
Darrell Markewitz (M) |
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Neil Peterson |
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Kiernan Rogers |
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Richard Schwitzer |
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photos |
Sarah Scroggie |
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FURNACE |
Type |
standard short shaft |
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Walls |
cylinder / clay+sand+horse |
7 to 4 |
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Interior |
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25 |
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Height |
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62 |
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Stack |
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45 |
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Base |
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18 |
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Packing |
charcoal fines |
19 |
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Tuyere |
standard copper |
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Diameter |
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2 |
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Angle |
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-22.5 |
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Proud |
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5 |
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Air System |
standard electric blower / sliding gate |
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Extraction |
bottom / furnace collapse |
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MATERIALS |
Ore |
DD 1 (red) |
51% Fe |
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Charcoal |
Oak / Ash |
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CLOCK |
ELAPSED |
EVENT |
AIR |
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CHARCOAL |
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ORE |
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UNIT |
COUNT |
TOTAL |
Unit |
TOTAL |
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pressure |
LpM |
bucket |
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kg |
kg |
kg |
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psi |
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oak = 2.0 |
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ash = 1.7 |
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830 |
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start wood splints pre-heat |
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905 |
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start sliding gate, minimal air |
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touch |
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adjust rate to 1 per second |
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917 |
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open blast slightly |
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200 |
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922 |
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increase, assumed loss? |
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600 |
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924 |
T 56 |
first rough charcoal to ignite - oak |
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1 |
1 |
2.0 |
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926 |
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fill with rough charcoal |
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3 |
4 |
8.0 |
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944 |
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probe to settle |
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1 |
5 |
10.0 |
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945 |
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tape to seal leak at volume gate |
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958 |
T 34 |
probe to settle, start graded |
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1 |
6 |
12.0 |
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1200 |
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start main sequence |
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1218 |
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air increase against pulsing amount |
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800 |
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1219 |
19 |
probe to settle |
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1 |
7 |
14.0 |
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1240 |
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column ignited - top touches off |
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1241 |
22 |
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1 |
8 |
16.0 |
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1303 |
22 |
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1 |
9 |
18.0 |
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1330 |
27 |
first slag addition |
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1 |
10 |
20.0 |
.8 S |
.8 S |
1357 |
27 |
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1 |
11 |
22.0 |
1 S |
1.8 S |
1425 |
28 |
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1 |
12 |
24.0 |
1 S |
2.8 S |
1450 |
25 |
first ore addition |
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1 |
13 |
26.0 |
1 O |
1 O |
1512 |
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air via wind gauge (?) |
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22 kph |
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1545 |
55 |
slag bowl observed too high |
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14 |
28.0 |
1 |
2 |
1605 |
20 |
dropped slag bowl
(additional volume) |
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1 |
15 |
30.0 |
1 |
3 |
1631 |
26 |
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1 |
16 |
32.0 |
1 |
4 |
1711 |
40 |
air increase |
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900 |
1 |
17 |
34.0 |
1 |
5 |
1744 |
33 |
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1 |
18 |
36.0 |
1 |
6 |
1814 |
30 |
switch to ash charcoal /
increase ore |
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1 |
19 |
37.7 |
1.5 |
7.5 |
1847 |
33 |
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1 |
20 |
39.4 |
1.5 |
9 |
1923 |
36 |
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1 |
21 |
41.1 |
1.5 |
10.5 |
1955 |
32 |
increase ore |
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1 |
22 |
42.8 |
2 |
12.5 |
2005 |
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poked to settle |
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2025 |
30 |
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1 |
23 |
44.5 |
2 |
14.5 |
2102 |
37 |
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1 |
24 |
46.2 |
3 |
17.5 |
2132 |
30 |
final to cover / start burn down |
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1 |
25 |
47.9 |
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2237 |
T 65 |
start extraction |
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TOTALS |
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Charcoal |
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48 |
kg |
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Ore |
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17.5 |
kg |
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iron slag added |
2.8 |
kg |
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Bloom |
total 3023 gm |
3 |
kg |
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Gromps |
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Yield |
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17 |
% |
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Condition |
fragmented / 2 kg retained |
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Quality |
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