Experimental
IRON SMELTING
Norse Bellows Air
How did the Norse during the Viking Age make
iron blooms from bog ore?
Experimental Archaeology can give insight into the techniques
used in Northern Europe to operate direct reduction iron
smelting furnaces.
This is a record of the ongoing series by Darrell Markewitz,
assisted by members of the Dark Ages
Re-creation Company.
A specific element of historic iron smelting
methods is that of air supply. For the Norse this especially a problem,
as there are no surviving artifact bellows of any kind. There are only a
couple of illustrations known depicting bellows, and those related to
blacksmithing, not iron smelting. These images show a pair of individual
chambers, linked to a single output. The operator is seen alternating
the action, raising and filling one chamber while the other is collapsed
and providing blast.
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| Drawing of the Ramsund Stone Carving (1030?) Sweden |
Wood Carving (c 1150?) Hyllestad Stave Church - Norway |
Along with investigations into the underlying
physical methods, and specific regional variations, this team has
undertaken experimental use of several bellows constructions based on
the Norse model.
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| Blacksmith's Bellows (several variations used) E 120 LpM (@60 strokes / minute) |
Ubber Bellows E 700 LpM (@60 strokes / minute) |
Smelting Bellows E 425 LpM (@60 strokes / minute) |
Generally, the tests of Viking Age Bellows / Air
would overlap with other test series. The Blacksmith's bellows was used 4
times, plus once in combination with a bladder. The Ubber Bellows was
used only 3 times, as it was found too punishing for workers. The
Smelting Bellows as used 6 times, plus partially for 2 others. The
standard electric blower was used twice at reduced volume (to mimic
measurements from the Smelting Bellows. This blower limited both in
volume and by a sliding gate to mimic the plusing delivery flow from
Norse twin bellows equipment was used 4 times.
Commentaries on Norse Bellows Air
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Air Flow Rates
A table of measured rates from our standard equipment (Revised October 2007) Bellows Air Test
Measuring Operator rates using a reconstructed Norse blacksmith's bellows (Report October 2007) |
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It is worth noting that the blog posts are sometimes repetitive.
Links to blog postings are off this web site July 2007, 'Viking Age Blacksmith's Bellows' : https://warehamforgeblog.blogspot.com/2007/07/viking-age-blacksmiths-bellows.html October 2007, 'Bellows Test' : https://warehamforgeblog.blogspot.com/2007/10/bellows-test.html January 2008, 'Bellows Reconstruction 2' : https://warehamforgeblog.blogspot.com/2008/01/bellows-reconstruction-2.html November 2008, 'Air Delivery Test - Norse Smelting Bellows' : https://warehamforgeblog.blogspot.com/2008/11/air-delivery-test-norse-smelting.html January 2008, 'Bellows Reconstruction 3' : https://warehamforgeblog.blogspot.com/2008/01/bellows-reonstruction-3.html March 2008, 'Bead Bellows Reconstruction' , (this bellows similar to the Blacksmith's bellows, and would be used for Peterson's presentation given below) : https://warehamforgeblog.blogspot.com/2008/03/bead-bellows-reconstruction.html November 2008, 'Air Delivery Test - Norse Smelting Bellows' : https://warehamforgeblog.blogspot.com/2008/11/air-delivery-test-norse-smelting.html October 2009, 'Piston Bellows', (although this is a Chinese Box bellows, the intent was to mechanically deliver the same kind of pulsing air flow as with the twin chamber type) : https://warehamforgeblog.blogspot.com/2009/10/piston-bellows-1.html August 2019, 'Viking Age Iron Smelting Systems' : https://warehamforgeblog.blogspot.com/2019/08/viking-age-iron-smelting-air-systems.html October 2020, 'Iron Smelting with Human Power' : https://warehamforgeblog.blogspot.com/2020/10/iron-smelting-with-human-power.html February 2021, 'Bellows Test - Norse Iron Smelting Bellows', YouTube video : https://youtu.be/d3TRdE_kSZg February 2021, 'Sometimes, a Great Notion - Bellows Delivery' : https://warehamforgeblog.blogspot.com/2021/02/sometimes-great-notion-bellows-delivery.html July 2021, 'You Mean ONLY with more Air?' : https://warehamforgeblog.blogspot.com/2021/07/you-mean-only-with-more-air.html September 2021, 'Mind the Blast - Correcting Air Volumes' : https://warehamforgeblog.blogspot.com/2021/09/mind-blast.html |
| Neil Peterson, 2021, 'A Lot of Hot Air -
Exploring Air Production in Viking Era Bellow', presentation for the
EAC12 conference as narrated YouTube video : https://youtu.be/d3TRdE_kSZg |
| #1 - Smelt
in Vinland June - 2001 Blacksmith's Bellows |
Written
Report as scanned text one / two / three |
Furnace image |
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| #2 / D1 -
Boxed Bowl 'Vinland' May 25 - 2002 Blacksmith's Bellows |
Brief Written Report |
Furnace image |
Detailed Overview DARC - Neil Peterson |
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| #4/ D3 - Low Stack 12 June - 2004 Blacksmith's Bellows |
Detailed Overview DARC - Neil Peterson |
Smelt
Sequence table by Neil Peterson |
Front
Elevation field drawing |
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| #5 - Early
Iron One 10 October - 2004 Cooperstown NY Blacksmith's Bellows |
Smelt
Sequence experimental data |
Front Elevation field drawing |
Visual
Overview one / two / three |
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| #10 / D5
- CANIRON Norse Test June 11, 2005 Ubber Bellows |
Detailed Overview DARC - Neil Peterson |
Smelt Sequence experimental data |
Front
Elevation field drawing |
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#11 / D6 - CANIRON V
Norse Demo
September 1, 2005 Annapolis Royal NS Ubber Bellows |
Detailed Overview DARC - Neil Peterson |
Smelt
Sequence experimental data |
Front
Elevation field drawings |
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| #18 /
D9 - DARC at Bonfield September, 2006 Bonfield ON Ubber Bellows |
Draft Report blog posting |
SmeltSequence Experimental Data |
Working Layout image |
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| #42 / D20 - Vinland 3 November 7, 2009 Smelting Bellows |
Written Report detailed overview |
Smelt Sequence experimental data |
Furnace image |
Theoretical
work layout drawing |
| #43 / D21 - Vinland 4 June 12, 2010 Smelting Bellows |
Written Report detailed overview |
Front Elevation field drawing |
Theoretical
work layout drawing |
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| #44 / D22 - Vinland 5 August 23 , 2010 Smelting Bellows |
Brief Report blog posting |
Smelt Sequence experimental data |
Front Elevation field drawing |
Debris Field Comparison with Archaeology detailed report |
| #63 - Multiple Bellows Test SCA 50th event June 20, 2016 3 Blacksmith's + Bladder |
Bladder Concept illustration |
Smelt Sequence experimental data |
Front
Elevation field drawing |
Working Smelt image |
| #71 - Norse Bellows Test / Demo ReARC, Williamsburg VA November 19, 2016 Smelting Bellows |
Smelt
Sequence experimental data |
FrontElevation field drawing |
Smelt in
Progress short video clip |
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| #73 - Dark Ages Iron
Smelting SCA 'Fruits of Our Labours' June 21, 2017 Dumbo ON Smelting Bellows |
Smelt
Sequence experimental data |
Front
Elevation field drawing |
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| #74 / D31 - Iron at Vinland L'Anse aux Meadows NHSC July 16, 2017 Smelting Bellows |
Experiment Overview blog posting |
Smelt Sequence experimental data |
Front Elevation field drawing |
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| # 90 / D35 - Wind & Weathering October 2021 Smelting Bellows (partial only) |
Part One : the
Smelt detailed report |
Smelt
Sequence experimental data |
Overall
Layout Elevation field drawings |
Part Two : WIND detailed report |
| # 91 / D36 - LAM, Lower & Longer June 2022 Blower - reduced |
Experimental
Outline detailed report |
Smelt Sequence experimental data |
Elevation & Plan scaled drawing |
Remains - Compaction formal report PDF |
| # 92 / D37 Lower & Longer 2 October 2022 Blower - reduced |
Experimental Outline detailed report |
Smelt
Sequence experimental data |
Elevation & Plan scaled drawing |
Bellows
Air Comparison data table |
| #94 / D37 - Pulsing Air
Test October 2023 Blower - pulsing |
Experimental Outline the Build detailed reports |
Smelt Sequence experimental data |
Furnace
layout field drawing |
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| #95 / D38 -
Pulsing Air 2 Baron's 7 Demo June 2024 Tiverton ON Blower - pulsing + Smelting Bellows (partial) |
Experimental Outline brief report |
Smelt Sequence experimental data |
Furnace layout field drawing |
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| #96 / D39 - Pulsing
Air 3 October 2024 Blower - pulsing |
Smelt Sequence experimental data |
Furnace
layout field drawing |
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| #98 / D40 - Return to
Icelandic November 2024 Blower - pulsing |
Experimental
Outline detailed report |
Smelt
Sequence experimental data |
Furnace
layout field drawing |